14-day pilot · Live in your plant · No commitment

Built by engineers · For P&I engineers

Stop hunting through manuals at 2 AM.

PlantCopilot gives you instant answers from your P&IDs, SOPs, and alarm history — so you diagnose faults in 8 seconds, not 3 hours. Every minute offline costs ₹4 lakh. That gap is the ROI.

Start a 14-day pilot → Book a 15-min demo

PlantCopilot — DCS Control Room · Plant-A Offshore

Live

Active Alarms

▲ 12 in last 5 min

P-2201 Status

TRIP

03:42 hrs · TI-2201

Diagnosis Time

8 sec

▼ 40% vs. manual

Root Causes Found

driving all 61 alarms

CRIT

P-2201 High Seal Temp — TI-2201 82°C

03:42

WARN

FCV-1101 Partial Failure — Downstream cascade

03:44

INFO

✓ AI Root Cause identified — Action ready

03:45

Fault resolved in

8 sec

Live AI response

Diagnosis time

40%↓

vs. manual lookup

See it in action

Watch PlantCopilot diagnose a fault in 8 seconds

Watch 90-second demo

Built for teams at

ShellADNOCReliance IndustriesNTPCPetrofacSABICVedantaEDF EnergySchlumbergerBaker HughesL&T Heavy EnggONGCBPCLHyundai E&C ShellADNOCReliance IndustriesNTPCPetrofacSABICVedantaEDF EnergySchlumbergerBaker HughesL&T Heavy EnggONGCBPCLHyundai E&C

4,847engineer hours saved this month

2,104SOPs generated

387faults diagnosed via AI

₹18.4Crdowntime costs avoided

8 secavg fault diagnosis time

200+engineers across 12 plants

4,847engineer hours saved this month

2,104SOPs generated

387faults diagnosed via AI

₹18.4Crdowntime costs avoided

8 secavg fault diagnosis time

200+engineers across 12 plants

P-2201 TRIP · 03:42 HRS

TI-2201: 82°C — seal temp high

✓ AI diagnosis: 8 sec

The problem we solve

It's 2 AM. A pump trips on Platform Alpha. One engineer on shift. 900 pages of manuals. Every minute costs ₹4 lakh.

Your most experienced engineers carry decades of plant knowledge in their heads. When they retire, that knowledge walks out the door. When a fault fires at 2 AM, junior engineers waste hours hunting through scattered PDFs.

PlantCopilot captures that tribal knowledge — connects it to your P&IDs, alarm history, and maintenance records — and gives every engineer on your team the confidence of a 30-year veteran, instantly.

40%

faster fault resolution

70%

less SOP drafting time

3×

faster engineer onboarding

What PlantCopilot does

Four ways engineers work differently with PlantCopilot

Engineer inspecting industrial machinery

P-2201 TRIP

P-2201 just tripped. What happened?

✓ 8 sec · Alarm-2401A · SOP-07

Cooling water restriction → seal flush loss → TI-2201 hit 82°C. Check XV-2201 first.

Confirmed — XV-2201 partially closed. Restoring now.

⚡ Fault Diagnosis

Root cause in seconds, not hours

Ask PlantCopilot why an alarm fired. It cross-references alarm history, P&IDs, and maintenance records — delivering root cause with cited evidence from your own plant data.

Generate seal replacement SOP for P-2201 with full LOTO.

✓ ISA-compliant · 3.2 sec

SOP-PUMP-07 v2.1 ready. 12 steps, LOTO diagram, PTW reference included.

Perfect. Exporting to SAP PM now.

📋 SOP Generation

From blank page to procedure in 3 seconds

Generate ISA-compliant SOPs with LOTO sequences and permit requirements — automatically, from your equipment data and operational history.

Rajesh is retiring Friday. How do we keep his 22 years of pump knowledge?

🧠 161 entities captured

All his resolved faults, workarounds and SOPs are already in the knowledge graph. His expertise doesn't retire.

🧠 Knowledge Capture

Tribal knowledge that never retires

Every resolved fault, every conversation builds your plant's institutional memory. When your senior engineers retire, their 30 years of expertise stays permanently — always accessible.

61 alarms firing

61 alarms on Train-B. Which one do I fix first?

4.1 sec · P&ID-B-1100

Fix FCV-1101 first — it's driving 43 of those alarms. HV-2205 is independent. LIC-0312 is a nuisance, suppress it.

Down to 18 alarms. Incredible.

🔔 Alarm Intelligence

Cut through alarm floods with clarity

When 60 alarms fire at once, PlantCopilot identifies the 2 root causes driving all of them. Prioritise action over noise. Reduce nuisance alarms by up to 60%.

Live product

Watch PlantCopilot generate documents in real-time

Ask anything about your plant — get cited answers, and watch SOPs, RCAs, PTWs, and Work Orders draft themselves as you speak.

PlantCopilot — Plant-A Offshore · Control Room

Live

Active Scenarios

Click to explore

⚡ P-2201 Trip Investigation

Pump fault · 03:42 hrs

📋 SOP: Seal Replacement

P-2201 · LOTO required

🔔 Alarm Flood — Train B

61 active alarms

🔧 Maintenance Planner

P-2201 PM overdue

📝 Permit to Work

PTW-2024-1847

Sources Connected

📄

Alarm Log 2401A

📐

P&ID-A-2201

📋

SOP-PUMP-07

🔧

CMMS PM-4421

📊

DCS Historian

PlantCopilot

Plant-A Offshore · 14,200 docs · ISA-95

Connected

P-2201 just tripped. What happened?

What do I do right now?

TRY:

Why it matters

Every hour of downtime is a decision made on incomplete information.

Industrial plants generate millions of data points. But when a fault occurs, engineers search through PDFs, call retired colleagues, and make decisions under pressure — without the full picture. That costs you in downtime, safety risk, and lost knowledge.

47%

of unplanned downtime caused by delayed fault diagnosis

₹4L

average cost per hour of unplanned downtime in oil & gas

30%

of experienced engineers retiring in the next 5 years

2hr

average time wasted per incident searching documentation

PlantCopilot · Live · 61 alarms active

OFFSHORE PLATFORM ALPHA · FAULT ACTIVE 03:42 HRS

"We used to spend 3 hours tracing a single alarm. With PlantCopilot it takes 8 minutes."

— Vikram S., Senior Process Engineer, Offshore Platform

Implementation

Live in 14 days.
Zero disruption to operations.

📁

Connect your documents

Connect your DMS, SAP PM, Maximo, OSIsoft PI, and SharePoint. PlantCopilot ingests P&IDs, SOPs, alarm logs, and maintenance records automatically.

🧠

Build your plant model

We construct a knowledge graph specific to your facility — tag hierarchy, equipment relationships, failure modes, operating history, and engineering standards.

⚡

Engineers start using it

Browser, mobile, or SCADA overlay. Engineers ask questions in plain English and get answers instantly. Zero training needed. ROI visible in the first week.

📈

Gets smarter over time

Every interaction refines your plant model. PlantCopilot learns your team's language and operational patterns — continuously improving accuracy.

Engineers in the field

Real conversations happening right now

The same questions engineers ask at 2 AM — PlantCopilot answers in seconds.

Night Shift · 03:42 · Offshore Platform

P-2201 just tripped. What happened? I’m the only one on shift.

Alarm-2401A · SOP-PUMP-07 · 8 sec Cooling water restriction → seal flush loss → TI-2201 hit 82°C. Check isolation valve XV-2201 immediately.

XV-2201 was 40% closed. Opened it — pump recovering now. Didn’t need to call anyone.

✓ Resolved · full audit trail logged Incident recorded. Want me to draft the shift handover note?

Rahul K. · Process Engineer · Offshore O&G just now

Day Shift · Alarm Flood · Train-B

61 alarms on Train-B. My screen is entirely red. Where do I even start?

P&ID-B-1100 · Alarm-DB · 4.1 sec Fix FCV-1101 first — it’s driving 43 of those alarms. HV-2205 is independent. LIC-0312 is a nuisance, suppress it.

Fixed FCV-1101. Down to 18 alarms. That was incredible, took seconds.

60% alarm reduction Remaining 18 are independent faults. Generating RCA report for the morning meeting now.

Suresh M. · Ops Manager · Onshore Refinery 2 min ago

Morning Handover · Knowledge Capture

Vikram retires Friday. He knows every quirk of Train-A. 22 years of experience. How do we not lose it?

🧠 161 entities · 218 relationships captured Every fault Vikram resolved is already in the knowledge graph. His workarounds, annotations, preferred procedures — all indexed.

So his expertise stays even after he walks out the door on Friday?

Permanently. Every new engineer on Train-A starts with his 22 years. His knowledge doesn’t retire. It stays accessible to your whole team, indefinitely.

Pradeep K. · Plant Manager · Power Generation 8 min ago

Integrations

Connects to your existing systems — no rip and replace

⚙️ SAP PM

🔧 IBM Maximo

📊 OSIsoft PI / AVEVA

🖥️ DCS / SCADA

📁 SharePoint / DMS

📐 SmartPlant / PDMS

📋 Bentley AssetWise

🗄️ SQL / Oracle

☁️ Azure / AWS

🔒 Air-Gap / On-Prem

Pricing

Start small. Scale as you prove it.

No long procurement cycles. Live in 14 days. Cancel anytime.

Working with a large operator or need to go through procurement? The Pilot tier is designed to generate internal ROI data before enterprise sign-off. Talk to us →

Pilot

₹45K/mo

~$540/month · Single plant unit

✓5 engineer seats

✓500 documents indexed

✓Chat + fault diagnosis

✓Basic SOP generation

✓Email support

Start pilot

Same fault. Same 2 AM. Different outcome.

❌ Without PlantCopilot

😰Junior engineer on night shift alone. P-2201 trips. No context on what just happened.

📁Searches through 900 pages of PDFs, SharePoint folders, email chains. Can't find the right SOP.

📞Calls the senior engineer at home at 3 AM to ask what the last maintenance was.

⏳Spends 2–3 hours compiling information before anyone can act.

💸Plant stays offline. Production loss accumulates every minute.

3.5 hrs

TIME TO FIRST ACTION

✓ With PlantCopilot

⚡Same junior engineer. Same alarm. Asks PlantCopilot: "P-2201 just tripped, what happened?"

🔍AI cross-references alarm history, P&IDs, last 3 maintenance records, and similar past events in 8 seconds.

📋Root cause identified. Relevant SOP section cited with exact steps. Work order drafted automatically.

✅Engineer acts confidently. No calls. No searches. Senior stays asleep.

🏭Plant back online faster. Full audit trail generated for morning handover.

8 sec

TIME TO FIRST ACTION

ROI Calculator

What is faster diagnosis worth to your plant?

Adjust for your plant. See your personalised savings estimate.

Unplanned incidents per month Major fault events requiring investigation 12 incidents/month

Hours lost per incident (investigation + resolution) Time from alarm to first action today 3 hours per incident

Revenue loss per hour of downtime (₹ Lakhs) Production value or equivalent throughput cost ₹8L per hour

Engineers on your team People who will use PlantCopilot daily 20 engineers

Estimated annual savings

₹0

per year with PlantCopilot

Downtime hours saved/yr—

Revenue recovered—

Engineer productivity gain—

PlantCopilot annual cost—

Net annual ROI—

Conservative estimate. Actual results vary by plant complexity.

How we're different

PlantCopilot vs. the alternatives

Generic AI wasn't built for your plant. We were.

Feature

PlantCopilot

ChatGPT / Copilot

Status Quo

Knows your P&IDs & equipment tags

✓

✗

Cites sources (SOP section, alarm ID)

✓

✗

Generates ISA-18.2 compliant SOPs

✓

Partial

✗

Connects to SAP PM / Maximo / AVEVA

✓

✗

Air-gap / on-premises deployment

✓

✗

✓

Built by O&G engineers (not software vendors)

✓

✗

Live in 14 days (no multi-year rollout)

✓

✗

Every answer is source-cited — engineers verify before acting

✓

✗

✓

Common questions

The questions every engineer asks

Does my plant data leave our network? What about IP security? +

Short answer No. Never. PlantCopilot runs entirely inside your network — on-premises or private cloud. Your P&IDs, SOPs, and alarm data never touch our servers. We don't train on your data, don't store it externally, and can deploy in fully air-gapped environments. Many of our clients have HSE and IP requirements stricter than this — we were designed for exactly that.

What if the AI gives the wrong answer on a critical fault? +

Important PlantCopilot always cites its sources — every answer shows exactly which SOP section, alarm record, or maintenance document it used. Engineers verify against the source before acting. It's an intelligent search tool, not an autonomous controller. We never recommend action without a cited source your engineer can confirm. Think of it as a very experienced colleague who shows their work.

We use AVEVA / OSIsoft PI / SAP. Will it integrate? +

Yes We have native connectors for AVEVA, OSIsoft PI, SAP PM, IBM Maximo, Bentley AssetWise, SmartPlant, and most major DMS platforms. If you use a proprietary system, we provide an API and document ingestion pipeline. The pilot includes a full integration audit — we'll tell you exactly what connects on day one.

How long does implementation actually take? +

14 days Week 1: Document ingestion (we ingest your P&IDs, SOPs, alarm history, maintenance records). Week 2: Plant model validation with one of your senior engineers, then go-live for the pilot team. No infrastructure changes. No SCADA modification. No training courses. Engineers start asking questions from day 15.

Our engineers are experienced — why would they use an AI? +

Common concern Your experienced engineers become more valuable with PlantCopilot, not replaced. They use it to draft SOPs 70% faster, quickly brief junior engineers on context they don't have yet, and build a permanent institutional memory before they retire. In practice, our highest-adoption users are senior engineers who love that it handles the documentation work, freeing them for the actual engineering decisions.

What does the pilot actually include, and what does it cost? +

₹45K/mo The pilot is one plant unit, 5 engineer seats, full document ingestion (up to 500 documents), all core features (fault diagnosis, SOP generation, alarm triage), and dedicated onboarding support. No annual commitment. Cancel anytime. Most pilots generate measurable ROI within the first three weeks — we'll show you the numbers.

Ready to transform operations?

Your engineers deserve
an unfair advantage.

Join the pilot program. We'll have PlantCopilot connected to your plant's documentation within 14 days — zero disruption to operations.

Request a pilot → Book a 15-min demo

Or message us on WhatsApp

💬

PlantCopilot live in your plant — 14 days

See PlantCopilot in action — 15 minutes

Stop hunting through manuals at 2 AM.

Watch PlantCopilot diagnose a fault in 8 seconds

Four ways engineers work differently with PlantCopilot

Watch PlantCopilot generate documents in real-time

Every hour of downtime is a decision made on incomplete information.

Live in 14 days.Zero disruption to operations.

Real conversations happening right now

Connects to your existing systems — no rip and replace

Start small. Scale as you prove it.

Same fault. Same 2 AM. Different outcome.

What is faster diagnosis worth to your plant?

PlantCopilot vs. the alternatives

The questions every engineer asks

Your engineers deservean unfair advantage.

Live in 14 days.
Zero disruption to operations.

Your engineers deserve
an unfair advantage.